Styrofoam Machine

Styrofoam Machine

Main Features

1. Unique Machine Structure

Easy maintenance, less power consumption.

(1) No Guide Rods.

The styrofoam machine comes without guide rods. Hence, compared with four pillar molding machine, this styrofoam machine doesn’t have problems like frequent rod lubrication, mould leakage and difficult mould change, etc. which are caused by the wearing out of guide rods and bearing set.

(2) Separate drive cylinder with lock cylinder.

This styrofoam machine uses one cylinder of DN80 to drive movable plate and four cylinders of DN100 to lock movable plate, instead of using only one or two (DN25/DN140) for both mechanical actions. The clamping force is thus increased by 60% and movable speed is increased by 30% as well, while the hydraulic power reduced from 7.5Kw/5.5Kw to 4Kw/3Kw.

2. Steam System

Less steam consumption. Low product rejection rate.

The steam supply is accomplished by PID system. By using Fang Yuan patent sensitive pressure control and large flow steam system, our styrofoam machine requires steam pressure 0.10～0.15Mpa only, and the tolerance stays within +/-0.1 bar which realize the so-called Large-flow” & Low-pressure” steam system. Compared with normal molding machine, the heating time is saved by 30%, and the energy consumption is reduced by 30%-40% as well. Processing of one kilogram raw material only consumes 8-12kg steam.

3. Fast mold change device

This styrofoam machine comes with an extra mold support frame. All mold filling gun and ejectors will be fixed on mold support frame completely. Hence, the mold support frame can be easily changed by stopping the machine. This reduces mold change time from 6-8 hours to 1-1.5 hours.

4. Cooling System

With special design for vacuum system, the vacuum system is very efficient, same as E and T type. This styrofoam machine will use vacuum as main cooling, after 8-12s water cooling, water content of product will be less than 10% (if more than 3 units machine, the central vacuum system are recommend).

5. Control System

Simple operation and stable quality

All pressure adjustment are remote controlled on control box, such as cross steaming, main steaming, filling pressure, de-molding and air cooling pressures. It is easily operated. In addition, the styrofoam machine is also equipped with a touch screen which allows operators to adjust the hydraulic pressure according to requirement.

International famous brand control parts, electric parts, valves, gauges and hydraulic parts are adopted, which ensure stable and smooth running.

6. Note: As for FQ type, it is integrated chamber with machine (base on F type machine). http://www.fang-yuan.com/